Everything You Need To Know To Find The Best pharmaceutical cleanroom panel

Author: May

Sep. 02, 2024

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How To Choose The Best Cleanroom Panels Suppliers?

Thanks to the fast-paced development in the department of science and technology, the quality of life has improved drastically. Today, the requirement for buildings has changed from &#;one roof, four walls, and a shelter to a more stringent need to enhance the overall experience of the building. This requirement of the industry has led to the development of a special antibacterial board by the Cleanroom panels suppliers. The quality of a cleanroom panel is vital to the cleanliness of your cleanroom.

The Modular Cleanroom Partitions supplier and Manufacturers make sure to meet all our requirements with a series of panels that are used in buildings or office spaces to help achieve the diversification of building functions and improve our living standards. The industries like food and medicine that are strongly connected to our health face the biggest problem of keeping microorganisms and viruses away.

With so many options around, there is a great possibility to get all muddled up. In that case make sure to stick around this read, so that you choose the right Cleanroom accessories suppliers India.

Think Strategically
Know what you want and spend the time examining the offer, always keeping in mind how significant the supplier is for your company. Assume that your business suddenly starts expanding and the need for your services and products pumps up. Can your suppliers meet the new challenges? Consider not only what you require in the next few months but long term. If your aim is to grow in the next few years, ensure that your supplier is available and able to meet these needs.

The modular clean room panels by Trio India are perfect for such flexibility in a plant&#;s layout.

What to look for in cleanroom panels suppliers?
Usually, your requirements from a supplier depend on the application, model and size of your institution. But, regardless of the field you operate in, there are some essential necessities suppliers must fulfill.

Reliability &#; This is the single most basic liability of a supplier. You have to get what you want, in the amount and quality you require and the time you want it.
Quality &#; The quality of clean room panels needs to be consistent.
Price &#; The lowest price is not constantly the most significant measure. You should always seek value and settle on the best balance between cost and benefit.
Clear communication &#; A great supplier requires to be honest and forthright and let you know of unexpected delays, so you have time to make changes.
Customer service &#; Having a dedicated supervisor to resolve any concern is priceless.
Financial security &#; One of the basic elements of every supplier is financial strength and stability to meet all your needs.
Partnership &#; Contact your supplier as a partner in marketing. Strong connections mean that they will forever have your best interest in mind.

How to choose the right cleanroom panels?
The key is to choose &#;an accurate one&#; rather than an expensive one!

The best part of following these 5 tips is that as long as you follow them you won&#;t end up spending big bucks on the right one.

Cleanroom panel: A clean room&#;s surface of the wall and ceiling should be smooth, flat, free from dust, and easy to clean using a dust removal procedure.
Construction of the room: The cleanroom structure must be made using sealing measures that are reliable and leave no construction gaps in between clean room doors and windows, ceilings, walls, floor surfaces.
Colour of cleanrooms: The colour of the clean rooms must be light and gentle, giving workers a comfortable environment to work in. Always go for soothing colours that are not too vibrant for a workspace. You don&#;t want the technicians getting distracted by the interiors in such a focused environment.
Resistance from Corrosion: Clean rooms usually need to be washed very often. In addition to cleaning with water, disinfectant water or alcohol is also used to disinfect the rooms. The liquids contain several harsh chemicals, which might discolour and fall off certain materials on the surfaces so; we need the cleanroom accessories to be corrosion resistive.
Weather Proof: Biological clean rooms like the operating rooms that are generally equipped with O&#; generators which are used for sterilization. This can accelerate the oxidation or corrosion of the objects such as metals in the environment. This will further lead to fading and discoloration of the general coating surface because of oxidation. Therefore, these kinds of cleanrooms require that their decorative accessories should have good resistance for oxidation and will not produce rust.

Cleanroom panels must have a smooth surface, corrosion resistance and good antibacterial ability. Cleanroom panels suppliers can meet all the needs of building accessories standards for clean areas in pharmaceutical and medical environments. It is widely used in electronics, pharmaceuticals, food, biology, aerospace, precision instrument manufacturing, etc. The cleanroom engineering area, which meets all these strict requirements on the indoor environment, is extremely valued by the customers.

The Basics of Pharmaceutical Cleanroom Design

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In order to protect consumers, United States pharmaceuticals are one of the most heavily regulated industries in the country. The FDA creates a number of standards and tests for Pharma companies to comply with in order to create new drugs and manufacture current ones to reduce side effects and ultimately mitigate the risks to their customers. And creating a highly controlled, uncontaminated manufacturing and packaging environments is a high priority. Pharmaceutical cleanrooms are specially designed to produce this environment.

However, designing, setting up, and installing the appropriate cleanroom environment for your application can be a daunting undertaking in and of itself. Designing a cleanroom involves a variety of rules, jargon, and products that can be overwhelming, especially for those new to the space.

But we have developed this handy guide that should hopefully provide a solid jumping-off point and help with the basics of modular cleanroom design.

Pharmaceutical Cleanroom Design Basics: What Exactly Makes a Cleanroom
Clean
?

Cleanrooms are categorized based upon the number of particles or contaminants in a given cubic space air. The International Organization for Standardization (or ISO) has developed a series of Cleanroom classifications in which most Pharmaceutical cleanroom environments in the US are designed to meet. As we have talked about previously in What Are Cleanroom Classifications?,

ISO cleanroom classifications range from ISO 1 to ISO 9 with ISO 1 being the cleanest and ISO 9 being the least clean. These classifications organized based on a logarithmic scale, meaning that each increase in class will increase the maximum allowable particles in the air by a factor of 10. For example, ISO 1 is the most strict and highest controlled cleanroom environment available. In an ISO 1 cleanroom, there can be no more than 10 particles (of a size less than or equal to .1 micrometers) in a cubic meter. For the next level, ISO 2, there can be no more than 100 particles (of a size less than or equal to .1 micrometers) in a cubic meter, and so on.

There are a variety of factors that go into creating a well-controlled cleanroom environment, but these factors will generally boil down to one of three main categories: 1. The Operations, 2. The Surfaces, & 3. The Air Quality.

Operations Within a Cleanroom

For more information, please visit pharmaceutical cleanroom panel.

Within every cleanroom (or regular room) the number one source of contamination is always the same... the people inside it. That's why the operations, layout, and protocols within a cleanroom design will typically be the first step in the design process. Cleanrooms must be laid out in the order in which people enter it from the outside, "contaminated" air. Generally, as a person moves from room to room, the cleanroom can only increase one ISO level at a time.

As an extreme example, a person cannot simply walk into a high-level, Class 100 cleanroom from the regular, outside air. All of the dirt and debris on their skin and clothing would be carried into the room.

Simply opening the door would introduce countless contaminants, entirely ruining the cleanroom environment. For this reason, employees entering a cleanroom from the outside will typically first enter a Class 100,000, then a Class 10,000, then 1,000 and so on. However, there are also a couple of room types within a cleanroom that are used to accomplish this.

Airlocks, Transition Rooms, & Ante-Rooms

Airlocks, Transition Rooms, & Ante-Rooms all generally serve the same purpose within a cleanroom assembly, which is to create a buffer zone among the different levels of cleanliness. Airlocks and Anterooms will generally be found at the entrance of these systems, and transition rooms will be used internally. One of the main tools used in Airlocks and transitions is the use of pressurization within the room.

Placing these transition rooms under positive air pressure is one of the primary techniques used to keep contaminants out. This means at any opening in the room's envelope, air will be pushing out, rather than coming in, keeping out foreign particles. The higher the classification of cleanroom, the more positive pressure that will be used within the room. (Note: In some cases, a negative pressure room may be implemented in order to keep a contaminant inside a particular room. This will be used when toxic chemicals are in use or even in hospitals wards treating communicable viruses.)

Gowning Rooms

As we stated earlier, the people within the cleanroom create the largest risk factor in terms of contamination. Gowning rooms are designed to combat this problem, and even can act as a transition zone as well. Cleanroom gowns allow people to enclose the contaminants on their person within the gown, before entering a high-level cleanroom environment. With the gowns kept in a clean environment, this will greatly reduce the risk of carrying new contaminants into the next room, especially when used in combination with an air shower. Cleanroom gowns may or may not be required depending on the classification of the cleanroom environment. Generally, when the rated for ISO 6 (Class 1,000) or greater, a gown will be required, including gloves, masks, and shoe covers.

Surfaces Within a Cleanroom

Next, there are a few characteristics that the surfaces within a cleanroom must have. These characteristics follow the same rule of reducing the number of contaminants as much as possible, and the higher the cleanroom classification, the more strict they become. First, the cleanroom walls should offer a non-shedding facing. This means that the walls inside the cleanroom should not be able to introduce any contaminants themselves. Anything that could potentially crumble, peel, collect dust, flake, etc. should not be used. Next, the surface should also be non-porous so that it does not allow for the congregation of micro-organisms. Finally, the surface should be easy to clean. This requirement can go beyond the materials used in the wall panel. The system itself should be designed to eliminate recesses, ledges, nooks, crannies, and any other hard to reach spaces. These are spots in which particles can collect and can be difficult to clean. Because of this, high-level cleanrooms may require fully-flush doors, windows, lighting, pass-throughs, etc.

Despite the different characteristics these surfaces must have, there a variety of different wall systems and materials that will work. For Panel Built, we use a few different wall panel types to create a modular hardwall cleanroom environment. FRP, or Fiber-Reinforced Plastic, is the most popular interior wall facing for Panel Built cleanrooms. Panel Built utilizes a FRP sandwich panel that is non-porous and offers a high resistance to chemicals, making it easy to clean and maintain. The FRP panels come in both stucco-embossed and smooth facings. For low-level cleanrooms, Panel Built's standard vinyl-covered gypsum wall panels can be used; however, Panel Built's sales specialists will be able to recommend the appropriate facing for your project.

Cleanrooms come in both softwall and hardwall versions. Softwall cleanrooms are typically a more temporary option that are suspended from an existing structure. They will typically be used in smaller applications with less stringent cleanroom levels or may even be incorporated into a hardwall envelope.

Air Quality Within a Cleanroom

A cleanroom's air quality will be dependent on how well the air is filtered through the system. Typically, cleanroom envelopes will have a fan-filter unit incorporated into the ceiling design. Fan-filter units (FFUs) are the main form of air filtration within a cleanroom. Cleanroom FFUs will generally contain a pre-filter and either HEPA (high-efficiency particulate air) or ULPA (ultra-low particulate air) filters. In addition to FFU's, cleanroom walls will also incorporate an air-return chase, creating a closed system of filtered air. The air in the cleanroom is constantly being cycled through this system to filter out any contaminants or particles that are introduced.

Depending on the Class of cleanroom required, the FFUs will have an average airflow velocity from 1ft/min to 100 ft/min and 5 to 600 air changes per hour. In order to reach higher airflow velocities and air changes per hour, cleanrooms can increase the percentage of the ceiling covered with FFUs with some applications requiring 100% ceiling coverage.

Specialized FFU/lighting products have been developed in order to provide sufficient lighting to these particular systems. These FFUs help create the positive pressure rooms were mentioned previously. Higher cleanroom levels have more FFUs which equals more air cycles per hour, higher airflow velocity, and a higher positive pressure than lower levels.

These are some of the basic concepts to understand when looking at your own pharmaceutical cleanroom design. There's still plenty more products and design aspects that can go into creating the perfect cleanroom for you and your facility. If you have any questions about our modular cleanroom systems, if you're wondering which ISO level would best fit your application, or if you're interested in getting a quote for your own pharmaceutical cleanroom, give us a call at 800.636., send us an to , or just let us know in our LiveChat feature in the bottom-right of the page! We're more than happy to help with any questions or concerns that you may have.