What is the Advantage and Disadvantage of Hydraulic Hose Adapters

We mentioned cost and inventory above, but adapters may actually offer design, routing, and performance improvements in your hydraulic system as well.

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Have you ever seen a hose-end fitting with three threads? Four? Neither have we. Adapters can join more than just two things together. Tees and crosses are commonly used in hydraulic systems to couple three or four hoses together, a task often impossible with standard hose-ends. Knowing the range of options available may allow engineers or crafty re-builders to improve system performance by understanding what products they have access to.

Have a flow issue in your system? &#;Restricted&#; adapters maybe your solution. Restricted adapter&#;s thru-holes are machined to a specific dimension (of your choosing) which restricts flow accordingly if needed.  Need a specific chamfer, shoulder, thread length, hex size, or other dimension? Adapters will by the most economical options here as well. Not only can we produce custom adapters in large volumes, but we can custom-build just about any hose-end/fitting/hose/tube combination your mad-scientist brain can think up.

But Wait, There's More!

Consider how easy it is to route or install your hydraulic assemblies. Because of dimensional constraints on some hose-ends, introducing an adapter into your system may greatly increase the ease of installation, which can speed up your assembly or replacement process. Port adapters typically come with adjustable nuts, which allow precise positioning of a hose in space. This isn&#;t always the case with hose-ends. Using adapters may grant the clearance needed to easily replace a hose in a hard-to-reach area as well.

If you replace hose assemblies often it&#;s important to note that some adapters can be reused, including JIC, ORB, and ORFS. Hose-end-fittings must often be tossed away with the hose when it fails.

At Mid-State, we work with large with a range of customers, from large equipment manufacturers to direct end-users in the field. For those who replace hoses in the field or generally in a pinch, stocking hydraulic adapters offers the ability to make a configuration &#;work&#; as a last resort. If your equipment is down in the field, your adapter selection may allow you to plumb the system, get it back and running, and return to the shop for proper repairs. This may require combining two or more adapters to get the job done, but&#;s its better than no solution if the hose-end you need isn&#;t available quickly.

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The guidelines provided for the proper installation of skived and non-skived fittings are essential for ensuring the reliability and performance of hydraulic systems. Here&#;s a breakdown and further elaboration on these steps:

Preparation

For Skived Fittings:

The preparation involves measuring the area of the hose that needs to be skived with precision. It&#;s crucial to remove the right amount of hose cover to expose the reinforcement layer without causing any damage to it.

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For Non-Skived Fittings:

The emphasis here is on ensuring the hose end is clean and free from any form of damage or imperfection. Since the non-skived fittings do not require the removal of the hose cover, inspecting the hose end for any damage.

Installation Process

Lubrication:

Applying lubricant to both the fitting and hose end can significantly ease the insertion process. However, it&#;s essential to follow the manufacturer&#;s recommendations regarding the type of lubricant to use, as some materials may not be compatible with the hydraulic fluid or hose material.

Insertion:

Carefully pushing the fitting into the hose until it reaches the designated stop is crucial. This step requires attention to avoid any misalignment or partial insertion, which could compromise the assembly&#;s integrity.

Crimping:

Using a crimping machine, the fitting is securely attached to the hose. It&#;s imperative to adhere to the crimp specifications provided by the fitting&#;s manufacturer. Incorrect crimping, whether over or under-crimping, can lead to leaks, fitting displacement, or even hose failure under pressure.

Inspection

Post-installation inspection is a critical step in the installation process. Checking the assembly for any signs of misalignment, improper crimping, or other potential issues is essential for ensuring the system&#;s performance and safety. Any anomalies found during the inspection should be addressed before the hose is put into service.

Are you interested in learning more about Hydraulic Hose Adapters? Contact us today to secure an expert consultation!