What Are the Advantages of water chiller system？

6 BENEFITS OF USING WATER CHILLERS FOR COOLING PROCESSES

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Several industrial processes generate significant amounts of heat and can quickly become unstable if not safely dissipated. A very effective way to eliminate heat from these processes is by using a water chiller. In this article, we will highlight common applications that require cooling and the benefits of integrating water chiller systems in their operations.

What Applications Require Process Cooling?

The industrial applications that require cooling systems for their processes are endless. Outlined below is a list of the top manufacturing operations that regularly benefit from the use of chiller systems:

• Plastics manufacturing
• Metal Finishing
• Chemical reaction chambers
• Alcoholic beverage brewery (fermentation)
• Hydraulics, gear system cooling
• Component curing ovens
• Comfort Cooling

In each of these applications, process cooling aims to minimize damage to heat-sensitive equipment and prevent undesirable temperature alterations to the quality of final products.

Why Use Water Chillers for Cooling Processes?

As earlier stated, several industrial systems generate large amounts of heat energy as a by-product of their processes. These thermal changes require cooling systems that can efficiently dissipate the heat.

Industrial water chillers are a cost-effective and excellent cooling solution suitable for various industrial settings. A properly sized water-cooled chiller system is an asset to every industrial operator looking to maximize productivity while minimizing equipment downtimes. The key advantages of using a water chiller system for process cooling are outlined below.

1. Energy Efficiency

Water chiller-enabled process cooling is a very efficient method for various reasons. To begin with, water chillers operate independently of ambient environmental temperatures, allowing them to avoid system inefficiencies that occur with fluctuations in ambient thermal conditions. Furthermore, due to their principle of operation (using water to dissipate heat from a system), water chillers are very effective in rapidly lowering the temperatures in larger industrial applications.

2. High Return on Investment and Cost and Energy Savings

Among the water chiller benefits is a higher return on investment. While the initial costs of installation and start-up might be significant, once the water chiller system is up and running, it is a worthwhile long-term investment with few maintenance costs and component replacements.

Many process chiller constructors build water chiller systems that significantly save energy costs. The coolant used in these chillers (water) is plentiful, cheap, and easy to source compared to other alternatives. In addition, water is an excellent medium for carrying heat energy, which means it will rapidly dissipate the heat contained within an associated process faster while utilizing less energy.

3. Long-Lasting Process Cooling

Process chiller manufacturers typically build water chiller systems to last for very long. When compared to other cooling systems, water chillers are more durable and have far longer life spans.

The explanation for this is relatively straightforward. Most of the components within water-cooled chiller systems are typically installed indoors, with only a few parts exposed to natural weather elements (rain, wind, sunlight, ice).

4. Increased Production Speed

Water chillers can boost production speed by optimizing process temperatures. Maximum efficiency is obtained under properly regulated thermal conditions, and water-cooled chillers can guarantee a stable process environment. Additionally, water chiller systems prevent damage to heat-sensitive industrial components preventing undesirable repair downtime that might slow or even halt production altogether.

5. Quiet Operation

Process chilling done using water-cooled industrial chillers is a noiseless one. This is another major advantage of using water chillers. They possess few dynamic components and, as such, will not generate unwanted noises in an industrial environment. This will allow their use in virtually any setting with good compliance with industrial noise level regulations.

6. Greater Flexibility

Water chiller systems are very flexible industrial devices that can be modified to operate in various indoor and outdoor settings. Dependent on operator requirements, water-cooled chillers can be manufactured in a vast range of sizes and configurations to ensure maximum process compatibility.

Cold Shot Can Fulfil Your Process Cooling Needs

Cold Shot Chillers is an industrial chiller manufacturer offering a full range of water chillers that can be custom-built to various industrial applications. Our state-of-the-art water chillers will optimize your unique processes, providing the crucial thermoregulation you need!

To learn more about how we can assist with your process cooling needs, please contact us today!  

Chillers play an important role in many industries. They help keep medical machines running consistently, and they keep milk cool until it goes to markets. They assist in the pharmaceutical industry, the brewery industry, and in meat and poultry processing. If you&#;re looking for a chiller for your business, one of the things you&#;ll have to decide is whether you need an air-cooled chiller or a water-cooled chiller. To assist in your research, here are the main advantages and disadvantages of water-cooled chillers.

Advantages

Longer Lifespan

Water-cooled chillers usually don&#;t need replacement as often as air-cooled chillers do. They aren&#;t exposed to outdoor elements such as rain, snow, ice, and heat, which makes them less vulnerable.

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Quiet Operation

While air-cooled chillers have ducts and vents that create noise, water-cooled chillers operate quietly. The flow of water through the system doesn&#;t result in the same noisy expansion and contraction that&#;s heard in air-cooled chillers. Quiet operation is particularly important in environments such as hospitals and schools, where noise can cause disturbance to occupants.

Energy Efficiency

The film coefficient is 10 to 100 times better in water-cooled chillers versus air-cooled chillers. This means that water-cooled chillers transfer heat more efficiently. The result to businesses is a savings on energy costs.

No Open Space Needed

Air-cooled chillers need to stay outdoors in an open space with plenty of fresh air to operate. Water-cooled chillers stay inside buildings, which makes them ideal for companies that don&#;t have access to enough outdoor space.

Safety

Water-cooled chillers use water as a refrigerant instead of toxic chemicals. This makes them safer for people who have contact with them.

Disadvantages

Higher Cost

Air-cooled chillers are cheaper than water-cooled chillers because they don&#;t require parts like cooling towers and condenser water pumps. Many companies feel that the longer lifespan and savings on energy costs make water-cooled chillers worth the initial high investment, however.

More Maintenance

Since water-cooled chillers have more parts, they require more maintenance. Companies should prepare to pay for periodic inspections, water treatments to remove impurities, and regular cleaning of the chiller&#;s machinery. More maintenance also means more downtime for the chiller. The more parts a machine has, the more things there are that can go wrong with the machine, which means water-cooled chillers are more likely to require repairs than air-cooled chillers.

Complicated Installation

The extra parts in water-cooled chillers also make installation more of a hassle. This can mean higher labor costs for installation of water-cooled chillers as opposed to air-cooled chillers.

Requires Mechanical Room

Businesses need to have a mechanical room to house a water-cooled chiller. This is to ensure that the chiller will function properly with its cooling tower and extra components.

Not Ideal For Drought-Stricken Areas

Since they use a good amount of water, water-cooled chillers aren&#;t great in regions that have water shortages. Companies that pay water costs can expect these bills to rise with the use of a water-cooled chiller. Some drought-stricken areas also have restrictions on water-cooled chiller use.

Less Efficient in Humidity

Although water-cooled chillers are overall more efficient than air-cooled chillers, they&#;ll operate less efficiently in humid environments. This is because humidity raises the wet-bulb temperature, which indicates how efficiently water absorbs heat. Water-cooled chillers in humid environments may also make building occupants feel cold and clammy.

J.C. Younger Company rents out air and water-cooled chillers to professionals throughout many industries. We&#;ve been a family owned company in the chiller business since , and our products are USA-made. We&#;re pleased to offer the most unit protection in the industry, and we&#;re available to speak with you 24/7. To talk more about whether an air-cooled chiller or water-cooled chiller is right for you, please contact us.