wear plate
wear plate
wear plate
For more information, please visit customized wear resistant steel plate.
Caster wear plate is bimetal wear resistant plate, different from usual wear plate like hardox plate. We also produce CCO pipe.
It gains its wear-resistant properties from chrome carbide, embedded in a stable matrix. Their balanced formulation and excellent price-performance ratio make our composite wear plates the standard solution for a wide range of wear problems.
We also offer Fabrication Services(cutting, drilling, countersunk holes, stud welding) for the creation of all kinds of wear liners.
Advantages：
-
Considering the long lifespan and less down time, it's cost effective solution when compared to traditional abrasion-resistant steels like hardox.
-
Perfect for abrasion, fretting, and
particle erosion e.g. coal, cement, ore, steel... also for high temperature applications (up to 600°C).
-
Can withstand mild to moderate impact abrasion resistance.
-
Low maintenance and easy installation.
-
The
hairline cracks on the
overlay surface of CCO plate is perfectly normal occurrence
. It will not compromise the wear resistance property, it even enhance the plate impact absorb ability
.
Fabrication advise：
-
Cutting – Recommend plasma burning and water jet.
-
Welding – Our CCO overlay plate can be welded together, if you want extra large plate.
-
Bending – Easy to bend to shape, we bend some CCO plates to make large tubes
.
Pricing & Availability:
Products are not in stock. we produce according to your order.
Quality warranty:
If the quality doesn't match your expectation, you can always ask for refund or replacements.
You're welcome to visit us for inspection purpose. Being honest is what keep our business humming.
We also produce Smooth Surface Wear Plate：
Advantage of smooth surface: less friction. disadvantage: hard to fabricate.
Technical Specifications & Chemical Composition:
Product Name
wear plate
HS Code
8474900000
Brand
Caster (Chinese pinyin initial: KST)
Base Plate
Q235B/SS400
Hardfacing layer
Chromium carbide overlay, weld overlay
Chemical Composition
C(%): 3.0-5.0, Cr(%): 22-27, Mn(%): 2.0-3.0, B(%): 0.7-1.0
Chrome content can be even higher like 30% or 32%, but the cost will increase accordingly.
Microstructure
The carbide (Cr7C3) volume fraction on the microstructure is above 50%.
Hardness
HRC58-62
Surface Treatment
Overlay, Hardfacing, cladding, coated.
Technique
Hardfacing, open arc welding, submerged arc welding.
Wear Resistance
High wear resistance, 30 times higher than low carbon steel and 12 times than heat treated steel.
Impact Resistance
Medium.
Flatness tolerance
±3mm/m.
Thickness tolerance
Uniform overlay thickness, with tolerance within
±
0.5mm.
Main Thicknesses
3 on 5, 4 on 6, 5 on 6, 6 on 6.
4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8.
4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10.
4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 9 on 12, 10 on 12, 11 on 12, 12 on 12.
4 on 14, 5 on 14, 6 on 14, 7 on 14, 8 on 14, 9 on 14, 10 on 14, 11 on 14, 12 on 14, 13 on 14, 14 on 14.
6 on 20, 8 on 20, 10 on 20……
Customized.
Plate Size
Standard chromium carbide overlay wear plate size:
1400*3400mm
, this is the maximal size. If you want something larger, we can weld 2 plates together. And in the standard size, the plate is cheapest, because there's no cutting and other costs.
Additional reading:Thread: How you price out a welding job?
Maximize Efficiency with Roll Overlay Welding Machines!
The Ultimate Guide to Welding Manipulator Techniques
Are you interested in learning more about Pipe Welding Manipulator? Contact us today to secure an expert consultation!
Place of Origin
China.
Application
grinding mill liner, hopper liner, silo liner, chute liner, chute lining, crusher liner, etc.
Performance comparison between Caster chromium carbide plate and other wear plate：
Item
Hardness(HRC)
Max service temperature
Abrasion
Impact
Processibility
Service life
Steel plate
35-55
Low
★
★
★★
★
Hardox
37-57
600
★★
★★
★★★
★★
NM
33-42
600
★★
★★
★★★
★★
Caster wear plate
58-62
600
★★★
★★★
★★
★★★★
Product display of our chromium carbide overlay wear liner: chute lining
Pictures of chromium carbide overlay wear plate manufacturing process
Field application of chromium carbide overlay plate
Quality inspection
Packaging & Shipping
Packaging: Steel pallet, Non fumigation pallets,Customized
Packaging Size: 1.4*3.4, 1.4*.3.0, customized.
Delivery Detail: Generally it is 5-10 days, it is according to quantity.
Industry application of chromium carbide overlay plate and wear lining
Cement industry
The cement industry has provided our biggest customer base since our founding. the severe abrasion experienced in cement mills, chutes and hoppers, gives the industry a serious need for equipment protections. Our chromium carbide overlay wear plate/lining provide the best solutions in the world for cement mill rollers of all types.
Mining industry
Face it, no matter what minerals you are mining, there is no escaping the abrasion experienced by mining equipment. not only can we reduce equipment damage to hopper and chutes, but our chromium carbide overlay wear plate lining can significantly extend the life of dump trucks, excavating equipment, and transport equipment.
Coal power industry
the reliable movement of coal is crucial to the coal power industry. when chutes and hoppers need to be replaced, the replacement and repair service costs are expensive, and the downtime can hurt the bottom line. reduce the down time, and extend the life of your equipment with solutions from CASTER chromium carbide overlay wear plate.
Steel industry
the steel industry experiences great wear and tear on its equipment that transports raw ore into its processing areas, CASTRT chromium carbide overlay wear plate protection on chutes and hoppers reduces down time and replacement costs.
Construction Equipment
Wear resistant steel plate(abrasion resistant steel plate) for the protection of the active surfaces of many types of construction equipment. Companies that use dump trucks, bulldozers, and other vehicles used in the construction industry are also our customers.
Other industries
the chromium carbide overlay, hardfacing,or protective cladding services provided by our company can extend the service life of equipment used in many other industries, where heavy equipment experiences wear and abrasion. any industry using hoppers and chutes can benefit from the protection of our chromium carbide overlay wear plate.
After sales
Our company has a professional after-sales service team, with many years of experience not only on hardfacing products and applications, but also on the operation of application equipment. We are able to quickly solve customer’s problems.If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.
Understanding Abrasion and Wear-Resistant Steel (AR Steel)
Not all steels are the same. In fact, there are over 3,500 different grades of steel, each encompassing unique physical, chemical, and mechanical properties to make them ‘custom-tailored’ to suit specific applications. Even within certain groups of steel like Abrasion and Wear-Resistant steels (AR steel) there are many different grades, each with different chemistry and mechanical properties that yield different performance.
Countless Shades of Tough
To understand the variations that you can find in abrasion-resistant steel, let’s take a look at AR 400, AR 500, AR 550, and AR 600 types of abrasion-resistant steel.
Each of the numbers of these AR steel types refers to the hardness of the steel as measured on the Brinell hardness scale. But the processes used by the manufacturers of these AR steel grades can vary greatly, using different alloys, chemistry, and heat treatment to achieve the specified hardness, yield, tensile strength, and elongation of the final product. They’re all abrasion-resistant, and they all meet the Brinell hardness requirements, but they’re all made by very different practices.
What Makes Steel Abrasion Resistant?
AR steel alloys are made from billets of steel containing different alloying elements such as carbon, manganese, chrome, nickel, and boron. Of all these alloys, carbon is the most important in making steel abrasion resistant, as it increases hardness and toughness. The AR steel is then produced by “Quenching and Tempering” (Q&T), during which the grain structure is changed to increase toughness and reduce brittleness.
Q&T is a 2 stage process: Quenching occurs when the steel is brought to a temperature of around 1500 degrees F and cooled with oil, water, or air. This process increases hardness. Tempering is the process or reheating the steel to around 300-700 degrees F which allows the steel to become more ductile.
While high-carbon alloys and Q&T treatment makes steel harder, it also reduces its tensile strength. Therefore AR steels are used in situations where abrasion, wear, tear and impact are the main problem, and not constant tension or pressure. As such, AR steels are not ideal for structural construction like beams in bridges and buildings. Common uses are in buckets, grates, chutes, conveyors, ore pockets, and armor for vehicles and targets.
Better Quenching for Better Steel
Most AR Steels are water quenched because it is the fastest, cheapest option. Our ENDURA and ENDURA Dual steels are oil quenched which, while being far more expensive and time consuming, has the advantage of developing a homogeneous microstructure (maintaining the ‘grain’ of the metal), significantly reducing susceptibility to tearing, shearing, gouging, and wear.
Water quenching, used by other AR steels, disrupts the grain, resulting in a microstructure that is like fallen “Pick-Up sticks”, making it more susceptible to gouging and tearing of the steel, speeding up wear and deforming the steel.
Finally, ENDURA, ENDURA Dual and Titus Manganese are work hardening, meaning that the more impacting they sustain, the harder they become. For example, ENDURA AR 430 has an initial hardness of 430 BHN but, as it withstands impacts, it will harden up to 560 BHN. That’s an increase in hardness of 30%. Titus Manganese will work harden from 280 BHN to 550 BHN—which is an increase in hardness of over 200%.
If you need abrasion or wear-resistant steel materials, give us a call and let us know the application, conditions, and what you need out of your steel components. Our team will work with you to recommend the unique variety of steel that is perfectly suited to your application.
The company is the world’s best 143 wire supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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