The Ultimate Guide to Choosing high quality coating line manufacturer

 
Choosing the best protective coating system requires careful consideration. You have hundreds of coating options, each with its own attributes. We understand that researching can be tedious, but durable and reliable tank protection is worth the effort, justifying the investment in time and resources.

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Questions to Ask When Choosing the Right Coating

As an asset owner, knowing the answers to these essential questions will guide you to the most effective, long-lasting coating for your industrial tanks.

1. What are the operating conditions?

To select the optimal coating for your tanks, you must first consider the conditions in which they operate. Determine the temperature ranges, humidity levels, exposure to chemicals or corrosive elements, and frequency of temperature or environmental changes. Coatings have different functions and limitations, so understanding operating parameters is critical.

For example, polyurethane coatings offer excellent chemical resistance and produce high-gloss cosmetic finishes. However, they are vulnerable to yellowing or discoloration, and polyurethanes are extremely flammable if exposed to high temperatures or certain chemicals.

You should also consider the contents of your tanks and their compatibility with various coating systems. Some resins are unsuitable for tanks storing strong solvents, highly acidic or alkaline chemicals, or volatile organic compounds (VOCs).

Call Industrial Inspection Group at 480-993- to discuss coatings compatibility and narrow your options. We can help you avoid issues with application and performance, as well as reduce long-term costs from frequent recoating or disastrous tank failures.

2. What regulations must the coating meet?

Tanks containing hazardous or volatile chemicals, drinking water, or any other substance should comply with environmental and safety directives to mitigate safety risks. For instance:

• High-temperature coatings

  , like high-performance epoxy and silicone resin systems, preserve tanks used in power generation, refining and petrochemical, and other industrial processes involving elevated temperatures. These specialty coatings form a barrier that adheres to metal substrates and resists degradation from heat, chemicals, and abrasion. They help prevent explosions and fire propagation by ensuring tank equipment and installations meet fire ratings and hazardous location standards.

• 100% solids epoxy coatings

  are the new standard for potable water tanks. They have no harmful organic vapors and inhibit contamination by blocking the ingress of moisture and chemicals. Moreover,

  100% solids epoxy

  is in accordance with

  NSF 600

  , which aims to reduce the

  Maximum Contaminant Level (MCL)

  of widely used solvents in coating formulations.

Choosing a coating that complies with all necessary regulations is essential to ensuring safety, environmental responsibility, and maximum performance. Get in touch with Industrial Inspection Group to work with Certified Protective Coatings Specialists who can help you determine the requirements for your specific tank application.

3. What are the expectations in terms of service life?

High-quality coating solutions provide lasting protection and lower upkeep costs throughout the desired service life under typical operating conditions. Ask about the coating&#;s average service life and all factors impacting longevity, such as UV vulnerability, temperature extremes, abrasion, and chemical exposure.

Also, inquire about options for extending the life expectancy of protective coatings, including but not limited to:

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• Surface preparation

  before coating application.

• Conducting routine inspections to spot early signs of damage or wear.

• Performing touch-ups or spot repairs to address problem areas that develop over time.

• Completely recoating or relining a tank to restore protection once the previous coating is damaged beyond repair or reaches the end of its life.

A Word to the Wise

As you evaluate your protective coating options, remember to ask the right questions to identify the optimal solution for your assets. The coatings you invest in will impact your storage tanks&#; safety, compliance, and performance for decades. If you need help, contact us to discuss your requirements and operating parameters. We can provide coating recommendations with the functionality, durability, and service life adapted to your needs.

Key Factors for Selecting a Custom Industrial Coating Formulation

Custom industrial coating formulations create a coating solution perfectly matched to parts and their environments. It&#;s important to consider all potential factors that can impact the substrate&#;both during the coating process and in the product&#;s end use environment.

Key factors include:

Substrate Identification
Depending on the substrate, the ideal industrial coating formulation may require acrylic, urethane, epoxy, or other materials. Manufacturers should also consider whether parts are made up of several different materials and when in the total manufacturing process an industrial coating should be applied. Certain substrate and coating pairs can also be bridged by applying the correct primer or incorporating additives to aid in adhesion or enhance other properties.

Manufacturers should also consider what unique protections the substrate requires, such as food safety regulation compliance, corrosion protection, and more. Depending on the substrate&#;s surface conditions and shape, different application methods and materials may offer superior results to others. Some substrates are vulnerable to composition changes through different application methods and curing procedures. For example, a manufacturer working with a plastic substrate paired with a coating that requires a heat cure must ensure the plastic substrate can endure the prescribed bake temperature without warping.

Application Environment
An application&#;s environmental factors must also be considered for coating selection. Industrial coatings require a stable, clean environment within specific temperature and humidity conditions. Inconsistent conditions in the application environment are often followed by inconsistent finishing results. For example, uncontrolled temperature and humidity settings with warmer, industrially active days and cooler temperatures at night can result in thermal shock.

Exposure to chemical fumes, splashes, and contaminants during the application or drying period can chemically alter the coating. Any contamination before the coating is cured can also reduce its effectiveness. Manufacturers should also ensure that their treated parts are protected from UV radiation, abrasion, and physical impact before curing is complete.

Process Identification
Every detail of the application process impacts the final result. Manufacturers need to carefully plan out the precise application method&#;such as spraying, dipping, or brushing&#;and whether the process ensures accurate thickness control. Other process factors for consideration include:

• Substrate preparation
• Baking and curing equipment
• Drying conditions and space availability in controlled environments
• Post-cure cleaning and treatments

Coating Properties
Different paint chemistries exhibit different industrial coating properties. Epoxy and urethane coatings, for example, can withstand a wide variety of chemicals and physical impact. Epoxies can also struggle with exterior exposure. Meanwhile, nitric acid can damage the coating. Water-based coatings are safer for technicians during the application process, but may increase the risk of corrosion in vulnerable substrates.

Ultimately, most of the aesthetic and functional properties of industrial coatings rely largely on the coating material and application process. Those additional properties include:

• Smoothness of film, texture, and gloss
• Coating flexibility and elongation
• Moisture permeability
• Solderability and conductivity for further processing
• Color quality, specificity, and retention

During every step of a custom industrial coating formulation, it&#;s important to take into consideration the part&#;s application use. Application use is one of the biggest factors that determine the coating properties needed to perform its end function.

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