The advantages of graphite electrodes in EDM applications

The advantages of graphite electrodes in EDM applications

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The advantages of graphite electrodes in EDM application.

        1: The increasing complexity of the mold geometry and the diversification of product applications lead to more and more accurate sinker EDM machines. Graphite electrode has the advantages of easy processing, high removal rate of discharge machining, small graphite loss, and therefore, some of the group of spark machine customers to give up the copper electrode and choose the graphite electrode. Also some special shape electrode cannot be made of copper, but graphite is easy molding and copper electrode is heavy, not suitable for the processing of large electrode, these factors caused partial group base spark machine customers by graphite electrode.

&#;&#;2: Graphite electrode is easier to process, and the processing speed is much faster than the copper electrode. For example, the milling process of graphite, the processing speed of the graphite is 2 to 3 times faster than other metal processing and no need for additional manual processing, and the copper electrode is required manpower grinding. Similarly, if the use of high speed graphite processing center for manufacturing graphite electrode, the speed will be faster, more efficient, but also will not produce dust problems. In these processes, the choice of appropriate tools and hardness of graphite can reduce the wear and tear of the tool and the damage of copper. If the milling time of the graphite electrode and the copper electrode graphite electrode are compared, the graphite is 67% faster than that of the copper electrode. In general, the machining of the graphite electrode is 58% faster than that of the copper electrode. In this way, the processing time is greatly reduced, but also reduces the cost of manufacturing.

&#;&#;3: The design of the graphite electrode is different from that of the traditional copper electrode. Many mold factories usually in copper electrode of rough machining and finish machining with different amount of reserve, and graphite electrode is used almost the same amount of reserved. This reduces the number of CAD /CAMand machine processing, for this reason alone is sufficient to improve the accuracy of the mold cavity in a large extent.

&#;&#;How to use graphite materials and other relevant factors to consider is, of course, mould factory by the copper electrode conversion of graphite electrode. First of all, should be clear. Today, part of the group of spark machine customers using graphite electrode discharge machining, which eliminates the mold cavity polishing and chemical polishing process is still able to achieve the desired surface finish. Without increasing the time and polishing process, the copper electrode can not produce such a workpiece. In addition, graphite is divided into different levels; in a specific application using the appropriate levels of graphite and electric spark discharge parameters to achieve the ideal processing effect, if the graphite electrode spark machine uses the operating personnel and the copper electrode of the same parameters, then the result would is disappointing. If the material of the electrode is strictly controlled, the graphite electrode can be arranged in the non loss state (less than 1%) in the rough machining, but the copper electrode is not used.

&#;&#;Graphite has the following copper can not match the quality characteristics:

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&#;&#;Processing speed: high speed milling and rough machining is 3 times more than that of copper; high speed milling process is 5 times more than that of copper.

&#;&#;Machinability is good, can achieve complex geometric modeling

&#;&#;Light weight, less density of copper 1/4, electrode holder

&#;&#;Can reduce the number of individual electrodes, because they can be bundled into a combination of electrodes

&#;&#;Good thermal stability, no deformation and no burr.

Here are some pictures of the graphite electrodes as following:

Advantages of graphite electrodes

(1) The increasing complexity of mold geometries and the diversification of product applications have led to higher and higher requirements for the discharge accuracy of spark machines. The advantages of graphite electrodes are easier processing, high EDM removal rate, and low graphite loss. Therefore, some group-based spark machine customers have abandoned copper electrodes and switched to graphite electrodes. In addition, some special-shaped electrodes cannot be made of copper, but graphite is easier to mold, and copper electrodes are heavier and are not suitable for processing large electrodes. These factors have caused some group-based spark machine customers to use graphite electrodes.

(2) Graphite electrodes are easier to process, and the processing speed is significantly faster than copper electrodes. For example, milling graphite is used to process graphite, its processing speed is 2 to 3 times faster than other metal processing and no additional manual processing is required, while copper electrodes need to be frustrated by hand. Similarly, if a high-speed graphite machining center is used to manufacture the electrode, the speed will be faster, the efficiency will be higher, and the problem of dust will not occur. In these processes, the selection of tools and graphite with appropriate hardness can reduce the wear of the tools and the damage of the copper electrodes. If the milling time of the graphite electrode and the copper electrode is specifically compared, the graphite electrode is 67% faster than the copper electrode. In general, the discharge processing using the graphite electrode is 58% faster than using the copper electrode. In this way, the processing time is greatly reduced, and the manufacturing cost is also reduced.

(3) The design of graphite electrodes is different from traditional copper electrodes. Many mold makers usually have different reserves for roughing and finishing of copper electrodes, while graphite electrodes use almost the same reserves, which reduces the number of CAD / CAM and machining processes. For this reason alone, It is enough to greatly improve the accuracy of the mold cavity.

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