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How to Choose Gabions-Gabion box-Gabion baskets

Gabions application is constantly expanding, and its styles are constantly increasing, and it is more professional, but when choosing the right gabion net, we need to start from multiple angles, so that the selected product is the most suitable , Is also the most effective, so when choosing, consider some factors, there will be good results, so when choosing, the following factors must be considered.

The quality of the gabions is directly proportional to the price. The quality and advantages of the product are the key to our choice. Therefore, the quality must be checked. Generally speaking, the quality and the price are directly proportional, so the price of the selected gabion net is too high, even if no matter how good the quality is, it is wasteful.

It is necessary to find a balance between quality and price. This is a factor that should be considered. The important measurement standard is the grasp of the geographical environment. For what kind of environment, the requirements for gabion nets are different, so we should choose the most cost-effective product instead of the highest price.

How to Choose Mesh

Select the Appropriate Wire:

How to Choose Mesh Gabions Select the Appropriate Wire:

SPECIFY THE APPROPRIATE WIRE FINISH FOR EACH APPLICATION
Galvanized wire- appropriate conditions for use
Dry conditions
Subjected to short periods of contact with water
Not to be submerged below water level
Used in non corrosive soil & non corrosive water quality applications

Galvanized PVC Coated welded mesh gabion wire- appropriate conditions for use
Wet conditions
Submerged below water level
Used in corrosive soil & corrosive water quality applications

Galfan wire- appropriate conditions for use
Wet conditions
Submerged conditions
Oceanic applications
Extremely corrosive soil & corrosive water quality applications

You are cordially welcome to negotiate business by , fax or .

Hot Dipped Galvanized Gabions

Hole Zinc Level Length Width Height Diameter Mesh Wire Diameter Edge Wire Diameter Tie Wire

Diapragm

mm Gr/M2 Meters Meters Meters mm mm mm  

80 X 100

240

2.0

1.0

1.0

2.70

3.40

2.00

1

81 X 100

240

3.0

1.0

1.0

2.70

3.40

2.00

2

80 X 100

240

1.0

1.0

1.0

2.70

3.40

2.00

0

 

We supply good quality powder coated galvanised gabions, with green coating or grey coating as popular colors. Our PVC coated gabions are delivered at internationally competitive prices to USA, Russia, Algeria, India, Georgian, Dubai and many countries.

Gabions Corrosion Resisting Finish: PVC-coating after zinc coat galvanizing

GI + PVC Stone Gabions, For Flood Control in Algeria
Description: Gabion ( Hexagonal wire netting )
Galvanized wire inside ( hot deep) / Plastified (PVC, green color ) outside against UV rays
Diameters 2.2 / 3.2 mm
Mesh size 60 * 80 mm
Height mm, Length 25 m
CFR ALGIERS, ALGERIA.

 

Plastic coated woven mesh gabions, for River Training Works in India
Description: Gabions vinyl powder coated ( dark green coating colour )
Gabion size 2x1x1m, mesh 60 x 80mm, mesh wire 2.5mm

Gabions, pvc painted and galvanized, Exported to Georgia
Description: Size 1mx1mx2m, Type of Mesh - 6x8
Mesh Wire - 2.2/3.2
Painting color: green

 

PVC Coated Gabions, GREY COLOR

Additional reading:
Electric Fence Wire | Electric Fence Selection & Installation
Wire Mesh: A Guide to the Right Product | LSM
How Effective is Slope Protection Wire Mesh?

Want more information on Pvc Coated Gabion Box? Feel free to contact us.

PVC Coated Gabions, painted in grey colour, exported to Russia market
Description:

  Grey PVC Gabion Size 3&#;2&#;0.5 3&#;2&#;0.3 2&#;1&#;0.5 1,5&#;1&#;0.5 Mesh Wire 2.2 mm Diaphragm 2 2 1 1    

Core Wire Diam. (mm) 2.7
Selvedge Wire Diam. (mm) 3.4
Colour: GREY
Wire Specifications
Material: Thermally treated galvanized wire
Wire quality: No fracturing or breakaway of the wire.

Nominal diameter of ready wire (mm) Diameter limit deviation, in mm Time resistance N/mm2 Relative elongation, %, min. Zinc coating density, g/m2, min. 2.7 ±0.08 350-500 12 260 3.4 ±0.10 350-500 12 275

 

Modular Galvanized & PVC Coated Gabions System with technical quality standards

Standard quality of Zinc plus PVC coated gabions, with that export for Georgian project as reference example.

GALVANIZED and PVC COATED GABIONS for Georgian Project

Gabions baskets made of double twisted steel woven wire mesh, as per ASTM A975-97. Gabions are filled with stones at the project site to form flexible, permeable, monolithic structures such as retaining walls, channel linings, and weirs for erosion control projects.

The steel wire used in the manufacture of the gabion is heavily zinc coated soft temper steel. A PVC coating is then applied to provide added protection for use in polluted environments where soils or water are acidic: in salt or fresh water, or wherever the risk of corrosion is present. The PVC coating nominal thickness is 0.50 mm.

The gabion is divided into cells by means of diaphragms positioned at approximately 1m centers. In order to reinforce the structure, all mesh panel edges are selvedged with a wire having a greater diameter (Table 3). Dimensions and sizes of PVC coated gabions are shown in Table 1.

The material is supplied from an ISO certified factory.

Wire
Tests on wire for the manufacture of gabions are made prior to manufacturing of gabion mesh.

Tensile strength of the wire used for the manufacture of gabions ranges between 350-500 MPa according to EN -3. Wire tolerances meeting EN-3.

Elongation not less than 10%, meeting with EN-3.

Zinc coatings meet EN-2 Class A.

Adhesion of the zinc coating to the wire shall meet ASTM A641-97 standard, zinc coating shall not flake or crack when rubbing it with the bare fingers, when the wire is wrapped six turns around a mandrel having four times the diameter of the wire.

P.V.C. (Polyvinyl Chloride) Coating
The technical characteristics and the resistance of the PVC to ageing meet the relevant standards. The main values for the PVC material are as follows:

Specific gravity: 1.30-1.35 kg/dm 3 in accordance with ASTM D792 Table 1;
Hardness: between 50 and 60 Shore D, according to ASTM D &#;91;
Tensile strength: not less than 20.6 MPa, according to ASTM D412-92;
Modulus of elasticity: not less than 18.6 MPa, in accordance with ASTM D412-92;
Abrasion resistance: the percentage of the weight loss shall be less than 12%, according to ASTM D-92.
Creeping corrosion: max. penetration of corrosion of the wire from a square cut end shall be 1 in. (25 mm) when the specimen has been immersed for 2,000 hours in a 5% solution HCl (hydrochloric acid 12 Be).

Structure

The tolerance on the opening of mesh meeting ASTM A975-97

Mesh Spacing Tolerance

The accelerated ageing tests are:
Salt spray test: test period 3,000 hours, test method ASTM B117-94;
Exposure to UV rays: test period 3,000 hours at 145° F (63°C), test method ASTM D-92a and ASTM G23- 93 apparatus Type E;
Brittleness temperature: no higher than 15°F (- 9°C), or lower temperature when specified by the purchaser, when tested in accordance with ASTM D746.

The properties after ageing tests shall be as follows:
Appearance of coated mesh: no cracking, stripping or air bubbles, and no appreciable variation in color;
Specific Gravity: variations shall not exceed 6%;
Hardness: variations shall not exceed 10%;
Tensile strength: variations shall not exceed 25%;
Modulus of elasticity: variations shall not exceed 25%;
Abrasion resistance: variations shall not exceed 10%;
Brittleness temperature: shall not exceed + 64°F (+18°C).

Gabion Cell Sizes L=Length (m) W=Width (m) H=Height (m) # of cells 2 1 1 2

All sizes and dimensions are nominal.
Tolerances of ± 5 % of the width, height, and length of the gabions shall be permitted.

Standard Mesh-Wire Type D (mm) Tolerance Internal Wire
Dia (mm) External Wire
Dia (mm) Mesh
ZN+PVC 82 ±10% 2.70 3.70

 

Standard Wire Diameters   Lacing Wire Mesh Wire Selvedge Wire PVC Mesh Diameter mm 2.2/3.2 2.7/3.7 3.4/4.4 Wire Tolerance (±) mm 0.06 0.06 0.07 Minimum Quantity of Zinc gr/m2 230 245 265

 

Lacing Operations
Lacing operations can be made by using the tools.
C rings can be used instead of lacing wire.

Stitching of Gabion Sheets

Gabions Ring Sizes

When requesting a quote, please specify:
size of clip units (length x width x height),
type of mesh,
type of coating

 

Zn + PVC Coated Gabions of All Unit Types ( Cage, Baskets and Mattress )

Gabion Baskets
Description
Project in the USA
3'x3'x6' PVC coated gabion baskets.

 

PVC / Vinyl Coated Gabion Mattress
Description
Gabion mattress 2x2x0.3 / pvc / vinyl coated, exported to India

 

Gabion wire mesh ( PVC Coated) Rolls
Description
PVC Coated Gabion mesh: Size 3mm, 1 X 1 X 2
In rolls to DUBAI, UAE

 

PVC Coated Hexagonal wire mesh rolls and Gabion Box
Mesh and gabion box for road construction project
Description
PVC Coated galvanized Hexagonal wire mesh in Roll Form:
Hexagonal shape with opening size 80 * 100, mesh wire 2.77 id, 3.77 od, selvedge wire, lancing wire, all galvanized PVC Coated.
Supplied in (1.5 x 50 meter) Roll form

Gabion Box: Made out of Hexagonal shape with opening size 80 * 100, mesh wire 2.77 id, 3.77 od, selvedge wire, lancing wire, all galvanized PVC Coated.

Box Size:
1) 3 x 1.5 x 1 Meter
2) 2.25 x 1.5 x 1 Meter
3) 2 x 2 x 1 Meter

 

Galvanized Steel Hexagonal Gabion Baskets coated with plastic materials PVC for England

Description

Steel wire mesh for gabions shall consist of 100 x 125mm hexagonal mesh made with 2.7mm diameter PVC coated, galvanized high tensile steel wire. Gabion size 1 x 1 x 1m

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Mesh Size (mm) Mesh Wire G.I (Galvanized Iron) +PVC Selvedge wire G.I. +PVC Tie Wire GI +PVC 60 x 80 mm 2.0 \ 3.0 mm 2.5 \ 3.5 mm 2.0 \ 3.0 mm