HDPE Pipe Promotes Sustainability

HDPE has a small carbon footprint beyond the creation of the material.6 Since HDPE is much lighter than heavy materials traditionally used in pipe construction, it is less expensive to transport. That saves on gas and energy usage.

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HDPE pipe is also recyclable. Traditional pipe materials, such as lead, could pose substantial environmental and human health hazards in disposal and recycling. Recycling metal pipes uses large amounts of energy. HDPE has fewer sustainability trade-offs for end-users than some other materials like copper pipe, which is not considered a “green” product due to the toll copper mining and manufacturing takes on the environment.

And the durability and leak resistance of HDPE pipe also aids in shielding the environment from harm. HDPE helps prevent leaks that can result in severe environmental and financial consequences for handlers of chemicals and potentially hazardous materials.

HDPE Pipe Beats Traditional Pipe Alternatives

When compared to typical pipe materials, HDPE demonstrates significant advantages. Using HDPE to create pipe can be an upgrade from:

• Copper and ductile iron because HDPE is more corrosion-resistant and flexible, lighter and less costly to transport, and won’t burst in freezing weather.
• Clay, since HDPE is less brittle and won’t break if pressure is applied or the ground shifts, is less expensive and weighs much less, is easier and less costly to repair, and won’t enable intrusive plant roots.
• Concrete, as HDPE requires less maintenance and inspections, it won’t build up sewage materials that cause backups and is less susceptible to breaking when handled.

Shell Polymers Can Fulfill Your HDPE Supply Needs

Shell Polymers’ new polyethylene plant in Monaca, Pennsylvania (within 700 miles of the majority of North America polyethylene buyers) is a supplier with the polymer grade slates and polymer supply that converters need to help make their products. And we will help them determine what Shell Polymers pellets are right for them, based on their business needs.

Our Innovation Center is an 86,000-square-foot lab space adjacent to the plant and home to over 50 industry experts who will be available to work with converters. It includes:

Our Analytical Lab, which helps ensure pellet consistency by analyzing pellets as they come off the reactors to verify that the resin produced is molecularly and chemically correct. By doing this, we enable product quality that our customers can trust and that will run successfully on their machines.

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And our Application Hall, which houses commercial-scale, state-of-the-art pipe equipment. We use it to make pipe, which is key to the resin qualification process by verifying that it functions in processing equipment the way we expected it to. Further, the equipment fosters deep customer collaboration since customers can run trials on our machines in the hall.

Shell Polymers gives converters both a polymer supply and the support they need to capitalize on opportunities in HDPE pipe and beyond.

Natural Gas Distribution Solutions with PE Pipe

At WL Plastics, we are the ideal manufacturer of high-quality medium-density polyethylene (MDPE) and high-density polyethylene (HDPE) pipe and tubing for natural gas distribution. We are equipped with over two decades of experience manufacturing polyethylene pipes with dedicated customer service, quality, and technical teams. WL Plastics has nine (9) ISO 9001:2015 certified manufacturing facilities strategically located throughout the United States. All production lines are equipped with in-line wall monitoring and inkjet printers capable of applying ASTM F2897 codes. WL Plastics manufactures all natural gas distribution products to strict quality standards with full tracking and traceability. 

Both MDPE and HDPE materials offer long-term performance, flexibility, leak-free heat fusion joints, chemical resistance, and ease of installation. All WL Plastics pipes are manufactured and tested to ensure compliance with ASTM D2513, NSF Gas, CSA Z662, and DOT CFR49 Part 192. WL Plastics’ high-performance polyethylene gas pipe meets all fusion requirements per DOT CFR49 Part 192 to all HDPE and MDPE gas distribution pipes and fittings.

MDPE natural gas pipe has been the standard for natural gas distribution, propane, and liquid petroleum gas systems since the 1960s. This solid yellow pipe made from unimodal PE2708 resin is UV protected for outdoor storage for up to 3 years. PE2708 tubing is available in CTS sizes ½ to 1.25 and PE2708 pipe is available in IPS sizes ½ to 4.

While MDPE natural gas pipe is a proven solution, HDPE pipe made from bimodal high-performance PE4710 resin is the future and the ideal piping solution for your natural gas distribution. Because PE4710 has a Hydrostatic Design Basis (HDB) at 73oF that is 22% that of PE2708, it can operate at a higher pressure than PE2708 for a given DR or a higher DR (thinner wall) PE4710 can be used for a given PE2708 operating pressure. Higher DR (thinner wall) translates to cost savings, lighter pipe, and increased flow capacity.

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