All About Self-leveling Concrete
All About Self-leveling Concrete
Laying concrete over large areas may seem easy enough for most DIY-ers, but wet concrete is heavy and difficult to move. Hiring professionals to install concrete floors helps reduce the risk of uneven floors.
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However, if you notice that your concrete floors are uneven, you do not need to panic. Uneven concrete floors are fixed or repaired through a process known as floor leveling.
Self-leveling concrete is the best solution for repairing concrete floors. This concrete is excellent for concrete floors that have cracks, are sunken, or are uneven. It is a great way to level unleveled surfaces while giving old concrete floors a fresh look.
What is self-leveling concrete?Self-leveling concrete is a polymer-modified cement used to create high-compressive smooth flat surfaces. It does not require large volumes of water and can work on any non-flexible surface, including wood, ceramic tiles, plywood, and concrete.
There are two types of self-leveling compounds; acrylic and water-based concrete. Acrylic concrete is made by mixing cement powder with liquid acrylic polymer.
The water-based self-leveling concrete uses water instead of the acrylic liquid for mixing. They both come as a bag of powder containing the latex compounds for mixing. The water-based self-leveling concrete type is much easier to use and ideal for beginners.
Self-leveling concrete is poured in liquid form and spread in place using a gauging tool. A single pass of self-leveling concrete is usually 0.25 to 1.5 inches thick. The finished product is smooth and flat, with superior compressive strength to traditional concrete floors.
After application, the concrete can be decorated using overlays or concrete stains and dyes. Self-leveling concrete is relatively popular among architects and property owners because of its many advantages over traditional concrete.
It is easy, quick to install, and useable before or after construction. It also creates smooth and flat floors on tile, plywood, or concrete floors. Therefore, self-leveling concrete helps reduce instances of damage and repair costs.
When to use self-leveling concreteSelf-leveling concrete is quick and easy to install and is therefore quite DIY-friendly. Use self-leveling concrete to repair slightly uneven floors in your home. Use a spirit level to accurately measure the degree of unevenness, then pour the compound and spread it out.
There are many applications for self-leveling concrete. It is perfect for upcycling settled or cracked floors. You can also use it to smoothen and flatten rough and uneven basement floors.
You can also use it as a standalone finishing material, durable enough to withhold daily wear and tear. This makes it suitable for use in retail stores, warehouse floors, institutional facilities, and industrial locations.
For decoration, add stains, pigmented color dyes, and saw cuts, and for a more polished look, consider mechanical polishing.
When not to use self-leveling concreteDespite its advantages, self-leveling concrete is not always the best option. There are some instances when you should not use self-leveling concrete.
Do not use self-leveling concrete without the help of a trained professional. The compound dries very fast and only allows a ten to twenty-minute window from pouring to spreading before it starts to harden.
Self-leveling concrete is best suited as a standalone or subsurface flooring for interior flooring. However, it is unsuitable for outdoor flooring as it doesnt hold up very well in harsh conditions.
Polymer-mixed, self-leveling concrete also does not cure very well on non-horizontal surfaces. It will therefore be unsuitable for use on vertical walls. It is also not suitable for use where heavy machinery or harsh chemicals are applied.
It is also advisable to avoid using self-leveling concrete on floors with structural damage. It only fixes the surface, so the problem will reoccur if the underlying floor orientation is in bad shape. Perform structural repairs before applying the leveler to prevent the floor from sinking again.
Self-leveling concrete is also unsuitable for repairs in large areas due to its fast drying time and increased cost. A self-leveling concrete bag is more expensive than a bag of ordinary cement.
Finally, do not use self-leveling concrete unless you can clean it right after application. Concrete is very sticky and can stain surfaces and clothes.
How to use self-leveling concreteIt is vital to ensure theres no structural damage before installing self-leveling concrete. If the unevenness is due to structural damage, you must get that fixed first.
Next, you need to determine the moisture level of the concrete floor. Moisture is normal in concrete, but a high moisture level puts the leveling compound at risk of gradual degradation. The slab must, therefore, be tested to ensure that the moisture level is within acceptable levels.
This can be done using the relative humidity test using in situ probes. Once you know the floor is good enough to work on, you can start the installation process. Start by preparing the floor and filling the cracks, then apply primer, mix the concrete and leave to dry.
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Prepare the floor
Clear the floor by removing the room's furniture, appliances, and baseboards. Remove everything moveable, so you get a good finish. Once the room is empty, clean the floor and remove dust. For best results, sweep first and then vacuum. The clean surface is ready for priming.
Fill any cracks
Use a filler and a sealer to fill the larger cracks in the concrete floor. To do this, place the nozzle of the filler bottle in the cracks and squeeze out enough filler to fill the crack. You can also press the filler into the cracks to ensure they are adequately filled.
Ensure you have filled all the cracks before proceeding to the next step to avoid wasting the leveler. Allow the filler and sealer to dry, and then prime the surface.
Apply primer
Once all cracks have been filled, use a soft-bristle push broom to apply and spread the primer. Use downward pressure to spread the primer thoroughly, ensuring you push it into the pores of the concrete. Allow the primer to dry for 3-24 hours.
Mix the concrete
Pour the leveling compound into a bucket and add some water. Use a mixing paddle to mix it until you have achieved the right consistency. Work fast and mix one bag at a time because the compound dries fast.
Since you only have a 10-20 minute window before the compound begins to harden, you should work with a partner. An extra pair of hands is great because one person can mix the compound while the other installs it.
Leave to dry
Once the compound is installed, let it dry according to the instructions on the bad. Self-leveling concrete typically takes 4-24 hours to dry, so you should be able to walk on it after 4 hours. Give it at least 24 hours to dry completely before installing any other flooring.
SummarySelf-leveling concrete is a polymer-modified cement used to create high-compressive smooth flat surfaces. It is an ideal alternative to regular concrete because it is easy to use and fixes uneven floors in just 4-24 hours.
Ideal for DIY projects, self-leveling concrete should only be used when there is no structural damage to the existing concrete floor. It is suitable for use on wood, tiles, and concrete.
Self-leveling concrete is best for relatively small spaces because it is expensive compared to cement covering square footage at a much lower cost. Ultimately, self-leveling concrete offers a quick and easy fix for uneven floors.
Everything You Need to Know About Concrete Floor Levelling
Everything You Need to Know About Concrete Floor Levelling
Do you have concrete floors in your home or place of work? Perhaps youve noticed that, despite how good they look, your concrete floors actually uneven and you need a solution! If your concrete floors arent completely flat, dont panic, there is a solution and its called floor levelling.
Laying an industrial concrete floor professionally is the best solution. If your concrete flooring is not done professionally, this can result in an uneven floor. Having concrete laid over particularly large areas can lend itself to a little inaccuracy and unevenness because of the difficulty when moving and laying extremely wet and heavy concrete.
What Causes Uneven Concrete Floors?
Floors can become uneven over time due to many things, but mainly as a result of cracking and moisture. So, whether you want to refinish an uneven floor yourself or completely replace your existing floor, youll most likely need to level the concrete floor. With the right preparation, techniques, and equipment, you can level your own concrete floor in just a couple of days!
When to Use Levelling Compound
Many people choose to level their concrete floors themselves. However, using self-levelling compound on a concrete floor depends on how much of the floor isnt level. To accurately measure just how out of level your floor is, you can also use a long spirit level.
Hold up the low end of the level until the bubble is in the middle and then measure the gap between the floor and the raised end of the level. If the concrete floor is less than 5mm out of level, you can use a self-levelling flooring compound to even out the surface. You can buy self-levelling floor screed compound from any DIY store.
Mark any High and Low Points on the Floor
Using a piece of chalk or a pencil, mark any areas of the floor where there are high or low spots, concrete bumps, or dips. Finally, sweep over the floor with a level to help reveal any depressions in the concrete that you may have missed the first time around.
The Types of Self-Levelling Compound
There are two main types of self-levelling compound. The first is a powder that comes with a latex liquid in a separate container. To prepare it all you have to do is mix the two together to form a compound. The second type of self-levelling compound is a bag of powder with the latex compound included. To use this, you just need to mix it with water to use.
If this is your first time using self-levelling compound, we would recommend you use the second type as it is much easier to mix and work with.
What is Self-Levelling Floor Screed?
A self-levelling screeding compound contain latex because they are laid in a very thin layer, helping give concrete floors the flexibility they need to move without cracking. Once self-levelling compounds are mixed and poured, they will flatten across the uneven floor and use gravity to self-level.
To Lay a Self-Levelling Floor Compound You Should:
Clean the Floor
Start to prepare your floor by first removing all the furniture, baseboards, and appliances from the room. Take everything out of the room so that the space is completely clear and can be properly finished. Next, ensure the surface is dust free by giving it a good sweep and then going over it again with a vacuum cleaner. Once the floor is completely dust free, the surface can be primed.
Fill Cracks in the Floor
Fill any large cracks in your concrete floor with a filler and sealer. You can do this easily by putting the nozzle of the concrete filler bottle into the cracks and squeezing the filler out until the crack is properly sealed. Alternatively, you can use a trowel to press filler into the crack. Before commencing any further work it is important to let the filler and sealer dry before continuing on with the prep work.
Top tip: it is important you fill any cracks completely before you prime the floor and pour levelling compound over it, otherwise you will end up using far more leveller than necessary as it will flow into and fill all the cracks.
Apply the Primer
Once the floor has been prepped, it is time to apply the primer with a soft-bristle push broom, spreading it over the entire surface of the floor. To spread it thoroughly, apply downward pressure to work it into the pores of the concrete. Once the floor primer has been thoroughly applied, its important that it is left to dry for about 3-24 hours until it has a tacky finish.
Mix the Compound
Using a bucket, mix the compound with a mixing paddle until the consistency is right. At this stage, it is best to only mix enough to make the required number of screed lines. Dont mix more than one bag at a time because you only have about 15-30 minutes during which the compound is pourable and spreadable. We would always recommend working with a partner on this job as it means that one person can mix the next batch of leveller compound while another pours and spreads it out.
Let the Concrete Leveller Dry
Once all the concrete floor leveller has been spread on the floor, its time to let it dry according to the manufacturers instructions. Most concrete floor levelling compounds dry quickly, so they can be walked on after just 4 hours, drying fully after 24 hours. You can then install other types of flooring on top of concrete flooring after this stage.
Top tip: Remember, the drying time of your floor levelling compound can depend on temperature and humidity. So, ensure to check the type of floor levelling compound youre using and read the manufacturers instructions.
The Benefits of Concrete Floor Levelling
- Self-levelling concrete is a polymer-modified cement, so it doesnt need large volumes of water to be added to it for proper placement.
- Self-levelling concrete is used to create smooth, flat surfaces with very high compressive strengths.
- It can be installed on top of concrete, wooden, plywood, or ceramic floors and more.
- Among the fastest and newest flooring trends for both architects and commercial property owners.
- Quick and easy to install.
- Hypoallergenic.
The advantages of concrete floor levelling are many, including a reduction in damaged floors and repair costs. So, if you want to improve the structural integrity of your floors and remove any unevenness, concrete floor levelling is just what you need.
Concrete Flooring Solutions are a nationwide concrete flooring company that specialises in a range of concrete flooring options for industrial areas. If youre concerned about the condition of your concrete flooring, or youd like some advice on what you can do to maintain the condition of your concrete floor, please feel free to give our friendly team a call today.
We have over 30 years experience in the concrete flooring industry and were always on-hand to offer our expert advice to current and prospective clients.
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