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8 Things You Need To Know Before Buying Your Next ...

Author: Doreen Gao

Dec. 16, 2024

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8 Things You Need To Know Before Buying Your Next ...

There are many different factors you should take into account as you are selecting new packaging machinery for your operation. We dive into the important things you should look for and why.

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What Are You Packaging?

Chances are you know what you&#;re packaging. But it&#;s important that you have all the information readily available as you&#;ll need to relay all the information to the person you&#;re discussing the machinery with.

What are you packaging, how much are you looking to produce, etc.? This will be important as you are able to take a look at options that are best for your product and business goals.

 

How Do You Want It Built?

Do you want the new machinery to be modular-built or more complex? Is it important to you that the machine is built for future growth? Be sure to keep long term goals in mind so that you invest in machinery that can grow with you and your company.

Consider versatility - Will the machinery be dedicated to one product line, or a multiple products? There are advanced machines available that can automatically adjust to package different product sizes automatically in the production line but is this important to you? What are you needs?

 

What&#;s Your Available Space?

You need to have an understanding of what you can fit in your facility. You might find machinery that you feel would be great for your packaging - but then find out it&#;s too large for your actual available floor space.

You also need to take into account your employee&#;s moving around, and what is an optimal amount of space to have. Is there enough space for panels to open for maintenance? Is there space for aisles next to it?

Can you install a mezzanine to take advantage of limited floor space with the area above the machine?

 

How Fast Can the Machine Run VS. Your Bandwidth?

It&#;s important that you&#;re not only hitting your production numbers for customers, but exceeding them. The more you&#;re able to produce in a shorter period of time, the bigger the contract opportunities will be and the more customers you can take on, but don&#;t forget about being able to handle the growth.

Will your team be able to keep up with growing demand? You don&#;t want to become overloaded and lose business for missed commitments because you can&#;t keep up.

Be strategic in planning for increased volume. When selecting your packaging machinery, you should have a good understanding of how quickly it can turn around packaged products and your plans for future growth. If you are a contract packager, a faster machine like a VFFS (Vertical Form Fill & Seal) machines can run at up to 300 packages per minute.

Have an understanding of the specific features that make it faster, and how you will handle the increased volume, both feeding the machine and taking it away.

Make a sound investment in new machinery that meets your needs for throughput, capital and fastest ROI with our free Packaging Machinery Pre-Investment Checklist!

Will There Need to Be Additional Assembly and Installation?

Some machines might need additional assembly and installation in order to produce what you&#;re looking for. You should have a good understanding of what the machinery setup is like and what/who is required.

Some machines will need to be integrated into your packaging line to produce what you are looking for. This should be taken into account when planning for going live with your newly enhanced packaging line. Consider the time it may take to work out any bugs prior to full production.

Also consider when you need the machinery to be fully functional and what lead times you should anticipate. If there are options available to enhance the machinery for your production, know what they are and if you are also able to upgrade it as your needs change.

 

What About Service And Support?

When choosing your next addition to your packaging line it&#;s also good to have an understanding of the service and support that will come with it. Will your machine operators require additional training for the new machinery?

Consider setting up time with a certified technician to train your employees on proper use and maintenance. A quality supplier will have options available for service in your local area or will be able to assist you in maintaining and operating properly.

Downtime means money lost, you want to know that if something goes wrong you can get support quickly. Proper preventative maintenance allows for planned downtime so that you aren&#;t blindsided by issues and you can keep your operation running.

 

What Are Your Safety Considerations?

Safety is very important as you&#;re designing out your next packaging machine. A trend in machinery is creating Safe Zones, so that when one part of the machine is an a safe state, the rest of the machine is in standby or continues normal operation. Safe zones will increase your up-time and reduce scrap or waste. It&#;s important that you are building in safety components early on and not after the fact.

Consider a lock-out/tag-out process so it is clear when the machine is down and being worked on.

Does the machine need to be Arc-Flash compliant, which is a newer OSHA regulation? According to a report by Convergence Training, electrical wiring methods were in the top 10 citations of , so be sure your on top of training and working within regulation.

Consider a see-through panel outside of your electrical cabinet with a Graceport connector so when making changes to the program, you can see visually that the inputs and outputs are working properly. These types of machinery modifications can be discussed and implemented prior to delivery and installation of your new machines, so be sure to speak with your supplier ahead of time.

 

Is Multi-Ethernet And Integrated Hardware Important For Your Business?

Many machines have an Ethernet option which allows multiple people to view the machines operation. Additionally, it allows for the capability to send information for generating reports based on the specific metrics you are targeting.

Having software and hardware that is integrated is ideal for the smoothest system functionality and allows you to access information of the production, maintenance. You should have one program per project for each of your machines.

Even if you don&#;t allow outside support technicians to view machinery functions due to firewall security purposes, integrated hardware will help accessing the reports you need. Integrated hardware allows for predictive maintenance, letting you know when work needs to be done and on which parts need it.

Your machines are  what gets products packaged, keeps customers happy and what generates new business. It&#;s important that not only are you selecting machinery that is going to work for your current business goals, but that you are building out a packaging line that will support your future growth as well.

Bage Machinery are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

If you follow these pointers and questions you should be set up for success in building out your new packaging line.

 

Want to be certain that a new piece of machinery is the right solution for your business? Download your copy of the Packaging Machinery Pre-Investment Checklist here!

 

The Complete Guide to Bag on Roll Machine


Bag on roll machines are used to make plastic bags. They are called bag-on-roll because they are a type of plastic machine used for the production of bags on a roll. They can be used in the food and beverage industries, as well as other industries that require plastic bags. These machines typically come in two varieties : stand-alone machines and integrated systems.


If you're thinking about getting a bag-on-roll machine for your business, there are many things to consider before making a purchase. This guide will help you make an informed decision.



Popular Types of Bag on Roll Machines



Here are some of the most popular types of plastic bag on roll machines.


  • Coreless Bags On Roll Making Machine


In a coreless system, the plastic bags are held on the roll by the bags themselves, rather than by a separate core. This allows for easier and more efficient production of bags on rolls, as the coreless system eliminates the need for a separate step in the production process to attach the bags to a core. Fully Automatic High Speed Perforating Coreless Bags On Roll Machines are typically used in high-volume production environments where efficiency and speed are important considerations.


CWAP+CS-SV is a popular fully automatic high speed perforating coreless bags on roll machine with double shafts rewinder changing rolls device designed for HD loose roll production. It features a double shafts changing device that operates automatically, a German-made photocell-SICK for accurate printing mark, and a Japan-made servo motor and servo driver. The machine also offers options for C or E type folding, table cover and flat or gusseted bottom sealed bags on roll.







  • Bags On Roll with Core Making Machine


Bags on roll with a core making machine is a type of industrial machinery that is used to produce plastic bags on a roll, with a paper core in the center of the roll. The machine typically consists of a bag making unit and a rewinding unit that combines the bags and core into a finished roll. The bags can be different sizes, and the machine can be used to produce a large volume of bags for commercial use.


The CW-800PR-SV and CW-PR-SV are two popular machines for producing Bags on Roll with Core. These machines are fully automatic and offer high speed production with two lines, as well as a core changing device that is controlled by servo motors. They are equipped with precise bag length control and high production speeds, while also reducing electric consumption. Bag length and production speed can be easily adjusted through the touch screen. The machines feature 2 German-made photocells for accurate printing marks, and in-line triangle folding devices and automatic lift-up reel unwinders with air shafts to reduce the need for additional employees. Systems of automatic tension control with AC motors and inverters ensure stable film roll diameter.







  • Fully Automatic Perforating Draw Tape Bags On Roll Making Machine


This machine is designed to produce perforated draw tape bags, which are bags that have a draw tape at the top to allow the bag to be pulled and closed securely. The perforations on the bags may be used to help separate the bags from one another or to allow the bags to be easily torn off the roll.


Chao Wei's CW-PDR-SV is a fully automatic machine that is specifically designed for producing side-sealed perforated draw tape garbage bags on a roll. This state-of-the-art machine is equipped with a Japan-made servo-driven system that ensures stability during high-speed operation. The machine also features a continuous sealing device that uses hot air for consistent sealing, as well as a draw tape inserting device with double unwinding units and automatic changeover of the draw tape film roll. The machine's shuttle-type sealing and perforating unit is also servo-driven, ensuring precision during the production process.







Key Factors to Consider When Choosing a Bag on Roll Machines



When selecting a bag-on-roll machine, there are crucial considerations to keep in mind. It's essential to ensure that you invest in a machine that is suitable for your business needs and will serve you for a long time.


  • The speed of the machine


The speed of a bag on roll machine is an important factor to consider when selecting a machine for your needs. The speed of the machine will determine how fast it can produce bags, which can have an impact on your productivity and efficiency.


There are several factors that can influence the speed of a bag on roll machine. These include the type and thickness of the material or film being used, the feeding length and the complexity of the bag-making process.


  • The degree of automation


Fully automatic machines are able to complete the entire bag-making process without the need for manual intervention, while semi-automatic machines require some manual operation. Fully automatic bag on roll machines are typically more expensive than semi-automatic machines, but they offer several benefits. They can operate continuously without frequent stops, which can improve productivity and efficiency. If you want your labels attached to the finished bags, you can have an additional unit to make your rolls with sticking paper labels.


  • Electronic control system


To ensure efficient bag production, it is important to have a high-quality and stable electronic control system in place. One of the most important benefits of a high-quality and stable electronic control system is consistent production quality.


The system is to have consistent machine function, such as precise feeding of bag length, sealing or rewinding, in order to maintain the consistent output. By ensuring that the bags produced by the machine are of a consistent size and quality, the electronic control system helps to reduce the risk of defects and wasted materials, which can save time and money in the long run.


  • Technical support


Technical support is essential for bag on roll machines because these machines are complex and specialized pieces of equipment that require regular maintenance and support to ensure they are operating correctly. Technical support can help to identify and resolve issues with the machine, provide guidance on how to use the machine properly, and assist with troubleshooting and repair when problems arise.


Technical support can be provided by the bag on roll machine manufacturers directly or through an authorized distributor or dealer. You should look for a company with a good reputation for technical expertise and customer service who has experience selling similar products.



Chao Wei is a leading manufacturer of bag on roll machines that are known for their durability and long lifespan. In fact, there are many cases where customers have purchased a Chao Wei bag on roll machine and it has been in operation for over 15 years. The machines are made of high-quality components that ensure they last longer than other brands on the market. They also have an excellent track record when it comes to customer service and support.



Applications of Bag on Roll Machines



A bag on roll machine is used in many different industries, including the manufacturing of plastic garbage bags, retail bags, laundry bags, table covers, and more. The machine has many features that make it easy to use and maintain. They are also available in a wide range of sizes and speeds to accommodate any business or industry.


  • Garbage Bags


The garbage bags include draw tape bags, star sealed bags, flat or gusseted bottom sealed bags with folding,etc. Garbage bags are one of the most common uses for a bag on roll machine. These machines are commonly used for the production of garbage bags due to the high volume production requirements and the need for bags in a variety of sizes and thicknesses.





  • Retail Bags


Retailer bags include vegetable bags, T-shirt bags, Flat or gusseted bottom sealed bags, start sealed bags, etc. Retail bags are another popular plastic bag produced by a bag on roll machine. These bags are often used in grocery stores as well as other locations where shoppers can purchase items such as food or household supplies. Bag on roll machines can be used to produce a variety of retail bags, including shopping bags, carryout bags.





  • Plastic Laundry Bags


Disposable laundry bags are often used in hotels, dormitories, and other shared living spaces to help keep dirty laundry separate from clean laundry. A bag on roll machines can be used to produce both small and large sized laundry bags that are made from different types of materials.





  • Table Cover or Table cloth


Disposable Plastic table covers or table cloths are a popular choice for events and settings. They offer convenience and protection, which is why they're widely used in banquets, picnics, outdoor events and restaurants in Arab countries. The bag on roll machine is the perfect solution for mass production of plastic table covers as it ensures high speed and efficiency in the production process. With its advanced technology and features, the machine can produce high-quality plastic table covers that meet the needs of various industries.







Maintenance and Troubleshooting



Regular maintenance is essential for ensuring that a bag on roll machine operates at its best performance and efficiency. To maintain the machine, it is important to lubricate all moving parts according to the manufacturer's recommendations. This helps to reduce friction and wear on the machine. Additionally, belts and cables should be inspected for any signs of wear or damage, and replaced if necessary. Check the rollers and other key components of the machine for any wear or damage, and replace them as needed. Proper maintenance will help keep the machine running smoothly and efficiently.



Why You Should Work with Chao Wei



It is important to carefully research the options and consider all of the relevant factors when choosing a bag on roll machine or other models of plastic bag making machines for your business. That&#;s why you should consider working with Chao Wei. We've been in business for over 35 years and are a leading manufacturer of bag on roll machines and other bag making equipment. The most important thing is we are willing to listen to the suggestions or feedback from customers; to modify, improve and innovate our machines. We offer a wide range of bag on roll machines to suit the needs of businesses in a variety of industries. With our expertise and high-quality machines, you can trust that you are making a smart investment for your business.


To learn more about our plastic bag making machines and others, contact us today !

For more plastic bag production machineinformation, please contact us. We will provide professional answers.


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