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7 Benefits of Precision Cold Drawn Steel Pinion Rods & Wire

Author: Helen

Jul. 02, 2024

35 0 0

7 Benefits of Precision Cold Drawn Steel Pinion Rods & Wire

7 Benefits of Precision Cold Drawn Steel Pinion Rods & Wire

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There are several different types of steel. They include hot rolled steel, cold rolled steel, and finally, cold drawn steel. The first on this list is the kind that most people think of when they hear the word &#;steel.&#; This type of molded right after being melted down.

The second is formed after that molten metal is allowed to cool, while the last one on the list &#; and the main focus here &#; is cooled down, coated in a lubricant, and then sent through a machine that &#;draws&#; it out, turning it into thin pieces of metal. There are several benefits to this cold drawn steel process that is used to make pinion rods and wire. Seven of them are discussed here.

1) The Metal is Strong

When it comes to steel, you want the strongest type available. While all steel is technically stronger than other types of metal, because it&#;s an alloy or a combination of those metals, some types have a stronger tensile strength than others.

 Since cold drawn steel is shaped after it&#;s been allowed to cool, it has more strength than hot rolled and cold rolled steel. Basically, if you want a metal that will hold its shape and hold up to the pressures that you&#;re going to exert upon it, then you want cold drawn steel.

2) The Exterior Finish Looks Nice

Even though most applications for cold drawn steel end up being hidden away on the inside of an engine, in some gears, or in places where they aren&#;t seen by anyone but the technicians putting them together or fixing them, it still looks nice.

Cold drawn steel is known for its very polished finish. This is due to the fact that it&#;s drawn through various devices as it&#;s shaped, so it&#;s buffed and cleaned up during each step.

3) The Final Results Can Be Customized

While most types of steel can be shaped to your exact specifications, this remains one of the main benefits of cold drawn steel. Many people assume that the process for drawing it out cannot be customized at all.

This is far from the truth. In reality, you can change the dies that it goes through to shape cold drawn steel in a number of different ways. All that you need to do is contact a manufacturer and they&#;ll tell you what they can do and show you the many options that you have for customizing the final results.

4) Its Very Cost Effective

Not only is cold drawn steel very strong and customizable, but it&#;s also a cost-effective option. Sure, there are some alloys that are not cheap, especially if they contain very precious materials, but for the most part, cold drawn steel is made from fairly affordable metals. This makes it easier on your budget, especially when you need to order quite a bit of it.

5) The Rods and Wires Are Very Straight

Have you ever gone to the store or stopped by a manufacturing center to look at metal rods and wires that are supposed to be as straight as possible, only to find out that some of them are curved? You more than likely have been in this scenario. It&#;s hard to build precise parts with curved pieces of metal.

You end up either having to straighten it yourself, or just choose another piece of pinion rod or wire. Thankfully, with cold drawn steel, this is not an issue. The metal is perfectly straight every time.

6) They Don&#;t Need to Be Hardened

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Xingtai Steel supply professional and honest service.

Some types of metal need to be hardened before it can be used. This isn&#;t the case at all with cold drawn steel pinion rods and wires. The metal is cooled before it&#;s shaped, making the finished results perfectly hard and easy to use.

All that you need to do is either cut into the pieces that you need, otherwise, shape it into one final option, or use it as is. It all comes down to what you need that rod or wire for. It&#;s much easier to work with this way since you don&#;t need to do any additional steps.

7) The Sizes Are Consistent

When you&#;re shaping other types of metal, you run the risk of having some sections &#; or even parts poured or formed in the same lot- ending up being slightly different than the others. For example, two so-called &#;identical pieces&#; might be slightly off when compared to one another.

One might have a millimeter or two of additional material. This can be a problem when you&#;re using that metal to make parts for an engine that needs to be precisely detailed. Thankfully, with cold drawn steel, since each piece is engineered through the same machine, you end up with very consistent parts.

All About Steel: Cold Rolled vs. Cold Drawn vs. Hot Rolled

In the steel industry, you may have heard the terms &#;cold rolled,&#; &#;hot rolled,&#; and &#;cold drawn.&#; Understanding how these types of steel are processed, as well as proper applications for each type, is crucial in making sure you are getting the right material for your project. Buying the correct type of steel will save you both time and money, and ensure you are offering the best quality products to your customers.

Cold Rolled Steel

Steel can be processed using a variety of machinery and at a variety of temperatures. One of these processes involves sending the steel through a pair of rollers that shapes the metal to a specific thickness. When comparing cold rolled steel to hot rolled steel, the difference begins with the temperature at which the metal is processed. Cold rolling is done when the metal is below its recrystallization temperature, which is the temperature at which the steel grain structure can be altered. Cold rolling is done close to or at room temperature.

Because cold rolled steel is processed at this lower temperature, it requires additional pressure to form the finished product. It will often require multiple passes through the rollers to reach the necessary thickness. This process results in steel with high tensile strength, meaning it is more resistant to deforming or breaking under tension.

Steel doesn&#;t melt during the cold rolling process, so the finished product will maintain a more precise and consistent thickness. The pressure of cold rolling also results in a more polished finish. This steel is ideal for products that require consistent thickness and a smooth, aesthetic finish, such as home appliances, metal furniture, and certain construction materials.

Cold Drawn Steel vs. Cold Rolled Steel

Cold drawn steel, like cold rolled steel, is processed at room temperature. However, while cold rolling produces a flat product, cold drawn steel produces a thin shape, like a rod or wire. This is accomplished by hammering down hot rolled steel to fit through a die: a machine that turns and pulls the metal into its final elongated shape. The cross section of this final shape can be round, square, rectangular, hexagonal, or octagonal, depending on the die. Cold drawn steel is ideal for long products, like shafting and structural parts, as well as consumer products that require an aesthetic finish.

Cold drawn steel has similar benefits to cold rolled steel. The pressure required to make cold drawn steel results in high tensile strength and a smooth, polished finish. Like cold rolled steel, cold drawn steel doesn&#;t change shape during processing, so the finished product has a predictable thickness and shape. Cold drawn steel usually needs to be drawn multiple times through different dies to achieve the right size, leading to higher production costs.

Hot Rolled Steel vs. Cold Rolled Steel

Like cold rolled steel, hot rolled steel is flat. However, because it goes through the rollers at a much higher temperature, hot rolled steel will change shape and size during the cooling process, making it less ideal for project requiring uniform thickness. Hot rolled steel also has a rougher finish and is not as strong as cold rolled steel.

There are also some benefits when using hot rolled steel instead of cold rolled steel. Hot rolled steel is more malleable, so it is easier to work with both during and after the rolling process. This malleability also means that hot rolled steel is lower cost, due to fewer steps in the hot rolling process. For example, the metal doesn&#;t need to be cooled before being sent through the rollers, and is able to be significantly reduced in thickness with only one pass (compared to cold rolling, which requires multiple passes). Hot rolled steel is best used for products like rail tracks and I-beams, which are produced in high quantities and do not require a clean finish.

There are many factors to consider when choosing a type of steel, such as production cost, strength requirements, and aesthetics. Knowing the differences between these three types will help you choose the best steel for your next project.

For more cold drawn wire rodinformation, please contact us. We will provide professional answers.

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