The Different Types of Industrial Press Systems

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An industrial press &#; more commonly called a machine press &#; can perform a broad range of tasks that require the application of pressure to form and shape metal. In addition to forming, industrial presses can accommodate tooling for cutting, assembly, and more. Presses are available in many different sizes and may use various energy sources.

There are three types of standard press system frames:

• The H-frame press allows for easy material pass-through; front to back &/or left to right.
• The C-frame press facilitates easy loading/unloading from the front, or from either side.
• The CGB-frame press features a low-profile design and accommodates bench-top use.

The ideal frame and method of applying force will depend on the application. There are five types of industrial presses commonly used in machine shops.

Manual Press

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Manual presses are sometimes known as a workshop press or arbor press. A manual press derives its power from a human operator. The manual press&#;s ram can be moved in a linear motion and generates forces using simple methods like leverage. Affordable and straightforward in design, manual presses are ideal for bench-mounting and performing light-duty tasks, like bending and piercing for very low volume operations. The operator controls the press by moving the ram and applying force using a lever or handle.

Pneumatic Press

A pneumatic press uses compressed air to increase the cylinder&#;s internal pressure, generating linear motion and force. Pneumatic presses generate a relatively low maximum force dependent on the pressure of the regulated air source and the size of the cylinder bore. Although the maximum force may be low, pneumatic presses minimize operator fatigue with no tactile feedback.

Pneumatic presses are typically cost-effective for minimal to periodic use, providing quick and consistent force throughout the stroke range. Typical processes for pneumatic presses may include punching, bending, extruding, forming, and shearing.

Pneumatic Intensified (Air/Oil) Press

These presses are also called hydra-pneumatic presses, or air over oil presses. They use an air over oil intensifier cylinder for the press&#;s motion. They are controlled pneumatically, but they have a trapped section of hydraulic oil in the cylinder which gets intensified to provide higher forces (up to 200 tons). Air/Oil presses provide a smooth controlled power stroke to the workpiece. A pressure regulator controls the power stroke force, and a hard stop in the cylinder, part, or tooling controls the power stroke length. Hydra-pneumatic presses typically use significantly less compressed air than standard pneumatic presses, so they are more efficient for production environments.

Hydraulic Assembly Press

A hydraulic assembly press uses a hydraulic cylinder filled with oil, and a hydraulic power unit powered by an electric motor to move the ram and generate force through the hydraulic cylinder. Hydraulic presses are available in a broad range of sizes and capabilities. In general, the hydraulic cylinders&#; bore size and regulated operating pressure determine the machine&#;s maximum force. The hydraulic press delivers consistent force throughout the stroke range and is adjustable based on a pressure switch or force setting.

Servo-Electric Press

A servo-electric press delivers fuller control with flexibility and consistent force throughout the stroke. The servo-electric press is gaining popularity in recent years as the prices become lower. This industrial press type has several advantages, including a long lifespan, energy efficiency, and simple maintenance without messy oil and power units. It uses plant electricity to generate linear motion through a servo motor or drive unit integrated with a ball screw or roller screw actuator. Servo-electric presses also feature high precision and deliver full tonnage throughout the stroke without producing substantial noise, and have complete controllability at the touch of a button.

For more Hydraulic press typesinformation, please contact us. We will provide professional answers.

Rely on HyperCyl for Your Industrial Press Systems

An industrial press delivers force for cutting, assembling, and forming workpieces. With various industrial press systems to choose from, there is sure to be a press that suits your application. At HyperCyl, we have been delivering high-quality hydra-pneumatic press solutions since our establishment in , and HyperCyl-EMA servo press solutions since . Aries Engineering/HyperCyl is a privately-owned, American company with headquarters in Dundee, Michigan.

HyperCyl has been a member of the NFPA since the year , and a charter member of the Assembly Show. We offer UL, CSA, CE panel certifications for any given system. We also hold seven trademarks and six patents on our cutting edge technology.

To learn more about our services and capabilities, reach out to us, or request a quote.

The hydraulic press is a mechanical device. It is used to maintain the static pressure and configure various types of metals, plastics, rubber, and wood. The hydraulic press machine plays a significant role in the fabrication, assembly, and production of components for machinery and parts for commercial and industrial products. There are many hydraulic press manufacturers in India that are providing standard machines for different industries.

Types of Hydraulic press machines

• H-Frame Hydraulic Press &#; The frame, press cylinder, pump, and bolster are of &#;H&#; shape in this type of hydraulic press. This machine is used in repair shops, maintenance of buildings, and production assembly lines. They consist of hand pumps to apply low volume or air and electrical pumps when the operation is required. The pressure of this device is dependent on the size of the cylinders.
• C-Frame Hydraulic Press &#;  C frame or single column have body frame in the shape of C alphabet. It has a single arm structure with excellent rigidity, guide performance, speed, and exceptional precision. C shapes hydraulic press is best to use for minor operations and required limited floor space.
• Four-Column Hydraulic Press &#; The design of such hydraulic presses have a two-cylinder design that depends on the requirement of the manufacturing process. This press has a central control system with semi-automatic cycling and adjustable pressure and compression speed. Four-column hydraulic can be used as any substantial force to any size of work.
• Hydraulic Wheel Press &#; In this hydraulic press, a horizontal wheel is present, used for mounting and unmounting wheels, bearing gears, and sheaves onto and off of shafts, axles, rolls, or armatures. They work for the correction of shaft parts and pressing of shaft sleeve parts. For example, automotive, motors, electronics, mining, home appliance industries for precision.

What are the uses of the Hydraulic press?

1. A hydraulic press is used in part production and fabrication as there are no. Industries that are dependent on hydraulic presses for steel production and precise assembly of complex electronics components.
2. The other use of hydraulic press is scrap bailing for crushing the car, equipment, or machines as the hydraulic press machine price may vary.
3. The hydraulic press is used to mould the ceramic materials to form bathroom tiles, bricks, and cement.
4. Concrete is the core part of the construction industry that produces building skyscrapers, warehouses, and manufacturing facilities. Concrete manufacturers use hydraulic presses for the testing of tensile strength.

This mechanical device is used to shape and deform different types of metals. This device functioning depends on Pascal&#;s principle. People looking for a hydraulic press machine for their industry can easily buy from Crane Bel; they are the most convenient hydraulic press manufacturers throughout the world.

If you are looking for more details, kindly visit How Hydraulic Press Works.