Navigating the metal stamping industry can be a challenge - but keeping on top of its advancements is critical for OEM manufacturers. This year, exciting trends and groundbreaking technologies have been emerging as we push forward into . To help you stay informed and one step ahead, here are five trending developments sure to make an impact.
Aomate are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
Electric Vehicle Boom Drives Increased Demand for High-Performance Metal Stamped Components
The surging electric vehicle industry has opened a new world of opportunity for metal stamped components, which are essential to the motor&#;s performance and overall energy efficiency. These critical components ensure vehicles continue to run smoothly, providing support to the motor, battery pack, and other electrical systems while reducing weight without compromising structural integrity.
Auto manufacturers are leveraging the power of metal stamping to create reliable and long-lasting components for electric vehicles. From parts as small as electrical connectors, all the way up to crucial drivetrain parts, metal stamped pieces enable efficient performance even under extreme conditions. A variety of metals can be used depending on the desired result, from aluminum and steel through copper, brass or other alloys.
As electric vehicles have surged in popularity, so too has the demand for metal stamped busbars to distribute power throughout them. These important components efficiently transmit high levels of current from battery packs and are integral for powering features such as sunroofs, windows, and other interactive parts.
Growing Need for Advanced Lightweight, Strong and Formable Materials
The automotive and manufacturing industry is in a race to make lighter components more resistant to wear and tear. As such, metal stamping companies are ramping up their usage of lightweight but resilient alloys like aluminum, copper, and beryllium copper due to their lightweight densities. This need for advanced materials presents an exciting challenge that requires expert knowledge.
Manufacturing with these materials can be incredibly advantageous. Not only are they light, energy efficient and flexible to work with - but their remarkable ductility makes them perfect for intricate shapes. This, coupled with their long life, make them the ideal choice for a variety of industries.
These alloys are a perfect solution for manufacturers looking to reduce weight without sacrificing performance. These alloys have several advantages over traditional aluminum alloys, including improved strength-to-weight ratios, better fatigue resistance, improved corrosion resistance and excellent formability. In addition, these alloys offer higher thermal conductivity, meaning greater energy efficiency for applications where heat transfer is important.
3D Printing Transforming Manufacturing Processes
3D printing is a remarkable technology that has completely transformed manufacturing, enabling the creation of physical objects from digital models. Using computer-aided design and advanced printers, layers of materials such as plastic, metal or ceramic are deposited to form intricate prototypes and parts for various industries including automotive, aerospace medical and many more.
By combining 3D printing technology with traditional metal stamping methods, manufacturers can now produce complex parts quickly and at a lower cost than traditional tooling techniques, which makes it especially useful for prototyping and small batch production. This is possible due to 3D printing&#;s ability to eliminate multiple steps for production and reduce the amount of material required for each part. 3D technology also opens entirely new possibilities in terms of product design due to its ability to fabricate parts with intricate geometries and shapes.
Advanced Automation and Robotics Becoming Prevalent
The metal stamping industry is rapidly transforming, with automation becoming an essential part of the process. Companies are utilizing cutting-edge technologies to reduce costs while optimizing efficiency.
- Sensors are being used to automatically detect defects which improves overall part quality.
- Servo presses provide full control of the stroke-profile giving the ability to dramatically slow down the press during the forming portion of the stroke. This helps to produce better quality parts that are not possible using hydraulic or mechanical presses.
- In-die sensors eliminate die crashes, detect flaws in a part, and can detect the presence or absence of features. These sensors can also make adjustments to the part automatically, ensuring parts maintain the required tolerances. This high-level of in-die sensing uses a closed loop approach to monitor and change the monitored feature, eliminating the need to manually check the parts throughout the process.
- Robotics are commonly used at the end of a press for packaging or to perform value-added operations such as welding or assembly of parts or components.
A Focus on Sustainable Manufacturing Practices
The metal stamping industry is embracing sustainable manufacturing practices, allowing them to meet customer and ecological needs while operating with maximum efficiency. Utilizing new strategies that reduce waste output and optimize energy usage ensures a brighter future for everyone involved.
Some of the most popular practices include minimizing scrap production, reusing water, energy-efficient lighting, renewable energy sources such as solar power, recycling materials wherever possible, and optimizing processes for maximum efficiency - including reducing setup times on presses to minimize running machines unnecessarily.
Other strategies include switching to non-toxic, environmentally-friendly lubricants, monitoring machinery air emissions, properly disposing of hazardous waste, and keeping up on safety protocols to ensure workers are protected from dangerous substances.
The company is the world’s best metal stamping machinery supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Additional reading:
10 Things You Should Know About AI in Healthcare Innovations
Stamping Die Technology Advancements: Traditional vs. Modern Techniques
As the metal stamping industry progresses, it's essential to stay abreast of where things are headed. This five-point look into potential advances offers a peek at what may be on the horizon for this ever-evolving sector.
Types of Metal Stamping
There are three major types of metal stamping techniques: progressive, fourslide and deep draw.
Progressive Die Stamping
Progressive die stamping features a number of stations, each with a unique function.
First, strip metal is feds through a progressive stamping press. The strip unrolls steadily from a coil and into the die press, where each station in the tool then performs a different cut, punch, or bend. The actions of each successive station add onto the work of the previous stations, resulting in a completed part.
A manufacturer might have to repeatedly change the tool on a single press or occupy a number of presses, each performing one action required for a completed part. Even using multiple presses, secondary machining services were often required to truly complete a part. For that reason, progressive die stamping is the ideal solution for metal parts with complex geometry to meet:
- Faster turnaround
- Lower labor cost
- Shorter run length
- Higher repeatability
Fourslide Stamping
Fourslide, or multi-slide, involves horizontal alignment and four different slides; in other words, four tools are used simultaneously to shape the workpiece. This process allows for intricate cuts and complex bends to develop even the most complex parts.
Fourslide metal stamping can offer several advantages over traditional press stamping that make it an ideal choice for many applications. Some of these advantages include:
- Versatility for more complex parts
- More flexibility for design changes
As its name implies, a fourslide has four slides &#; meaning that up to four different tools, one per slide, can be used to achieve multiple bends simultaneously. As material feeds into a fourslide, it is bent in quick succession by each shaft that is equipped with a tool.
Deep Draw Stamping
Deep drawing involves pulling a sheet metal blank into the die via a punch, forming it into a shape. The method is referred to as &#;deep drawing&#; when the depth of the drawn part exceeds its diameter. This type of forming is ideal for creating components that need several series of diameters and is a cost-effective alternative to turning processes, which typically require using up more raw materials. Common applications and products made from deep drawing include:
- Automotive components
- Aircraft parts
- Electronic relays
- Utensils and cookware
Short Run Stamping
Short run metal stamping requires minimal upfront tooling expenses and can be an ideal solution for prototypes or small projects. After the blank is created, manufacturers use a combination of custom tooling components and die inserts to bend, punch or drill the part. The custom forming operations and smaller run size can result in a higher per-piece charge, but the absence of tooling costs can make short run more cost-efficient for many projects, especially those requiring fast turnaround.
Contact us to discuss your requirements of h-frame double point precision presses. Our experienced sales team can help you identify the options that best suit your needs.
Comments
0